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Document Name: 47702612_US
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Group 21-26
5(0)
Content
Lubrication System
Fuel System
Inlet and Exhaust System
Cooling System
03-3 Specifications, Electrical
Sensor
05-1 Safety Instructions
Safety Information
08-2 Special Service Tools
885810 Fixture 9809726 Pneumatic hydraulic pump
9809729 Hydraulic cylinder
9986173 Puller 9986179 Puller 9990006 Puller
9990118 Cone 9990123 Pressure testing kit 9990124 Nipple
9990125 Nipple 9990143 Fixture 9990156 Adapter
9990157 Press tool 9990158 Piston ring com- pressor
9990160 Fixture
9990164 Fixture 9990165 Guide sleeve 9990166 Mounting tool
9990174 Drift 9990176 Press tool 9990185 Lifting tool
9990192 Puller 9990210 Valve spring com- pressor
9991801 Standard handle
9992000 Handle 9992269 Drift 9992479 Holder for dial indi- cator
9992670 Hand pump 9992873 Nipple 9993590 Rotation tool
9996394 Support 9996395 Support 9996398 Manometer
9996400 Slide hammer 9996441 Cover, with connect-
9996645 Puller
9996662 Pressure testing kit 9996666 Nipple 9996845 Screw clamp
9996963 Plate 9998246 Drift 9998248 Adapter
9998249 Protective sleeve 9998250 Sealing ring 9998251 Protection plug
9998487 Sleeve 9998494 Hose 9998502 Hose
9998511 Lever 9998517 Adjustment tool 9998599 Cleaning kit
88800003 Fixture 88800021 Drift 88800064 Drift
88800196 Drift 88800123 Plate 88800127 Drift
88800147 Drift 88800151 Drift 88800191 Extractor
88890105 Refractometer
885531 Pressure testing kit 885633 Torque multiplier 885648 Counterhold
885811 Timing tool 885812 Timing tool 1159794 Torque wrench
9986485 Stand 9988539 Compression meter 9989876 Dial indicator
9999683 Dial indicator (short probe)
88800083 Piston ring pliers 88890102 Nipple 88890104 Pump
3
1 4 5 2
Placement of Instrument Socket(s)
Location of Sensors
AdBlue/DEF tank heating
Charge Pressure, Troubleshooting
Charge Air Cooler, External Cleaning
Test and Adjustments
21-0 Engine Complete, General
Replacement of Components Group 21: Engine
Cylinder Liner and Pistons, Replace (all)
Crankshaft, Inspection
Main bearing, Change
Big end bearing, Change (all)
Flywheel Bearing, Change
Flywheel, Change
Gear Ring, Fywheel: Replace
Flywheel, Indication
Crankshaft Seal, Change (front)
Crankshaft Seal, Change (rear)
Connecting Rod, Check
Connecting Rod Bushing, Check up
Valves, Removal
Valves, Installation
Valve Seat, Change
Valve Guides, Inspection
Valve Guides, Replacing
Valve Seats and Valve, Grinding
Valve Stem Sealings, Replace
Cylinder Head, Pressure Testing
Sleeve for unit injector, replace
Camshaft, Wear Check
Camshaft Bearing Housing, Replace
Timing Gear, Replace
Exposing
Exposing
Heat Protection
Fitting the Fixture
Engine Disassembly
Engine Assembly
21-4 Valve Mechanism
5
Timing marks
Standard valve mechanism
Valve mechanism equipped with VCB (Volvo Compression Brake)
Valve mechanism equipped with Internal EGR (Exhaust Gas Recirculation)
Tools:
Valve mechanism equipped with VCB (Volvo Compression Brake)
Valve Guides, Inspection
22-0 Lubricating and Oil System, General
When you work with Chemicals, Fuel and Lubrication Oil, Change
Overview Control Valve
22-1 Oil pump and Line
Lubrication Oil Pump, Change
Oil Pump, Check
22-2 Oil filter
Relief Valve, Replace
Bypass Valve, Oil Filter Bypass, Replace
Safety Valve, Oil Pressure, Replace
Piston Cooling Valves, Replace
Bypass Valve Oil Filter, Change
Oil Filter, Check
Oil Pressure Sensor, Check
Engine oil and engine oil filter, changing
Relief Valve, Check
Safety Valve, Check
22-3 Oil cooler
Oil Cooler, Replace
Oil Cooler, Pressure Testing
Bypass Valve, Oil Cooler, Replace
23-0 Fuel System, General
Fuel system, bleeding
Fuel system, bleeding
Draining, Fuel Duct in Cylinder Head
23-3 Fuel Feed Pump and Filter
Engine Fuel Filter Replacement
Fuel Feed Pump, Change
Fuel Pre-filter, Change
23-7 Injectors and Delivery Pipes
Unit Injector, Replace
Sleeve for unit injector, replace
23-8 Control System, ECM, Data Sets
Engine Control Unit (ECU), Replace
25-0 Inlet and Exhaust System, General
Charge Air Pipe, Leakage Check
25-2 Exhaust Pipe, Silencer
Exhaust Pipe (Y-pipe), Replace
25-5 Turbo and supercharger
Turbocharger, Inspection
Turbo, Change
Removal
Installation
Low Pressure Turbo, Change
Removal
Installation
High Pressure Turbo, Change
Removal
Installation
Wastegate Valve, Replace
25-8 Emission After-Treatment
Repair instructions
Electrically Heated AdBlue/DEF Hose, Change
AdBlue/DEF Tank, Change
AdBlue/DEF Tank, Change
AdBlue/DEF Tank, Cleaning
AdBlue/DEF Tank, Cleaning
Exhaust Temperature Sensor, Change
Dosing unit, change
AdBlue/DEF-Pump Filter, Change
AdBlue/DEF-Pump Filter, Change
Pressure Sensor, Change
Pump Unit, Change
Pump Unit, Change
Combined Tank Unit, AdBlue/DEF Tank, Change
Combined Tank Unit, AdBlue/DEF Tank, Change
Temperature Sensor, Change
Checking for diesel or oil in the AdBlue/DEF solution
Checking urea concentration in the fluid
26-0 Cooling System, General
Draining the Cooling System
Cooling System, Cleaning
Coolant Level, Checking and Topping Up
Cooling System, Pressure Testing
26-1 Radiator, Heat Exchanger
Radiator Assembly, Change
26-2 Coolant Pump, Thermostat
Coolant Pump, Change
Thermostat, Change
Drive Belt, Change
Drive Belt, Change
Belt Tensioner, Change
Thermostat, Function Check
Coolant Filter, Change
26-5 Charge Air Cooler with Connections
Lower Charge Air Cooler, Replace
Upper Charge Air Cooler, Replace
32-1 Alternator
Alternator Belt, Change
Alternator Belt, Change
33-1 Starter Motor
Starter Motor, Change
References to Service Bulletins
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Next >
Workshop Manual
Group 21-26
5(0)
Content
Lubrication System
Fuel System
Inlet and Exhaust System
Cooling System
03-3 Specifications, Electrical
Sensor
05-1 Safety Instructions
Safety Information
08-2 Special Service Tools
885810 Fixture 9809726 Pneumatic hydraulic pump
9809729 Hydraulic cylinder
9986173 Puller 9986179 Puller 9990006 Puller
9990118 Cone 9990123 Pressure testing kit 9990124 Nipple
9990125 Nipple 9990143 Fixture 9990156 Adapter
9990157 Press tool 9990158 Piston ring com- pressor
9990160 Fixture
9990164 Fixture 9990165 Guide sleeve 9990166 Mounting tool
9990174 Drift 9990176 Press tool 9990185 Lifting tool
9990192 Puller 9990210 Valve spring com- pressor
9991801 Standard handle
9992000 Handle 9992269 Drift 9992479 Holder for dial indi- cator
9992670 Hand pump 9992873 Nipple 9993590 Rotation tool
9996394 Support 9996395 Support 9996398 Manometer
9996400 Slide hammer 9996441 Cover, with connect-
9996645 Puller
9996662 Pressure testing kit 9996666 Nipple 9996845 Screw clamp
9996963 Plate 9998246 Drift 9998248 Adapter
9998249 Protective sleeve 9998250 Sealing ring 9998251 Protection plug
9998487 Sleeve 9998494 Hose 9998502 Hose
9998511 Lever 9998517 Adjustment tool 9998599 Cleaning kit
88800003 Fixture 88800021 Drift 88800064 Drift
88800196 Drift 88800123 Plate 88800127 Drift
88800147 Drift 88800151 Drift 88800191 Extractor
88890105 Refractometer
885531 Pressure testing kit 885633 Torque multiplier 885648 Counterhold
885811 Timing tool 885812 Timing tool 1159794 Torque wrench
9986485 Stand 9988539 Compression meter 9989876 Dial indicator
9999683 Dial indicator (short probe)
88800083 Piston ring pliers 88890102 Nipple 88890104 Pump
3
1 4 5 2
Placement of Instrument Socket(s)
Location of Sensors
AdBlue/DEF tank heating
Charge Pressure, Troubleshooting
Charge Air Cooler, External Cleaning
Test and Adjustments
21-0 Engine Complete, General
Replacement of Components Group 21: Engine
Cylinder Liner and Pistons, Replace (all)
Crankshaft, Inspection
Main bearing, Change
Big end bearing, Change (all)
Flywheel Bearing, Change
Flywheel, Change
Gear Ring, Fywheel: Replace
Flywheel, Indication
Crankshaft Seal, Change (front)
Crankshaft Seal, Change (rear)
Connecting Rod, Check
Connecting Rod Bushing, Check up
Valves, Removal
Valves, Installation
Valve Seat, Change
Valve Guides, Inspection
Valve Guides, Replacing
Valve Seats and Valve, Grinding
Valve Stem Sealings, Replace
Cylinder Head, Pressure Testing
Sleeve for unit injector, replace
Camshaft, Wear Check
Camshaft Bearing Housing, Replace
Timing Gear, Replace
Exposing
Exposing
Heat Protection
Fitting the Fixture
Engine Disassembly
Engine Assembly
21-4 Valve Mechanism
5
Timing marks
Standard valve mechanism
Valve mechanism equipped with VCB (Volvo Compression Brake)
Valve mechanism equipped with Internal EGR (Exhaust Gas Recirculation)
Tools:
Valve mechanism equipped with VCB (Volvo Compression Brake)
Valve Guides, Inspection
22-0 Lubricating and Oil System, General
When you work with Chemicals, Fuel and Lubrication Oil, Change
Overview Control Valve
22-1 Oil pump and Line
Lubrication Oil Pump, Change
Oil Pump, Check
22-2 Oil filter
Relief Valve, Replace
Bypass Valve, Oil Filter Bypass, Replace
Safety Valve, Oil Pressure, Replace
Piston Cooling Valves, Replace
Bypass Valve Oil Filter, Change
Oil Filter, Check
Oil Pressure Sensor, Check
Engine oil and engine oil filter, changing
Relief Valve, Check
Safety Valve, Check
22-3 Oil cooler
Oil Cooler, Replace
Oil Cooler, Pressure Testing
Bypass Valve, Oil Cooler, Replace
23-0 Fuel System, General
Fuel system, bleeding
Fuel system, bleeding
Draining, Fuel Duct in Cylinder Head
23-3 Fuel Feed Pump and Filter
Engine Fuel Filter Replacement
Fuel Feed Pump, Change
Fuel Pre-filter, Change
23-7 Injectors and Delivery Pipes
Unit Injector, Replace
Sleeve for unit injector, replace
23-8 Control System, ECM, Data Sets
Engine Control Unit (ECU), Replace
25-0 Inlet and Exhaust System, General
Charge Air Pipe, Leakage Check
25-2 Exhaust Pipe, Silencer
Exhaust Pipe (Y-pipe), Replace
25-5 Turbo and supercharger
Turbocharger, Inspection
Turbo, Change
Removal
Installation
Low Pressure Turbo, Change
Removal
Installation
High Pressure Turbo, Change
Removal
Installation
Wastegate Valve, Replace
25-8 Emission After-Treatment
Repair instructions
Electrically Heated AdBlue/DEF Hose, Change
AdBlue/DEF Tank, Change
AdBlue/DEF Tank, Change
AdBlue/DEF Tank, Cleaning
AdBlue/DEF Tank, Cleaning
Exhaust Temperature Sensor, Change
Dosing unit, change
AdBlue/DEF-Pump Filter, Change
AdBlue/DEF-Pump Filter, Change
Pressure Sensor, Change
Pump Unit, Change
Pump Unit, Change
Combined Tank Unit, AdBlue/DEF Tank, Change
Combined Tank Unit, AdBlue/DEF Tank, Change
Temperature Sensor, Change
Checking for diesel or oil in the AdBlue/DEF solution
Checking urea concentration in the fluid
26-0 Cooling System, General
Draining the Cooling System
Cooling System, Cleaning
Coolant Level, Checking and Topping Up
Cooling System, Pressure Testing
26-1 Radiator, Heat Exchanger
Radiator Assembly, Change
26-2 Coolant Pump, Thermostat
Coolant Pump, Change
Thermostat, Change
Drive Belt, Change
Drive Belt, Change
Belt Tensioner, Change
Thermostat, Function Check
Coolant Filter, Change
26-5 Charge Air Cooler with Connections
Lower Charge Air Cooler, Replace
Upper Charge Air Cooler, Replace
32-1 Alternator
Alternator Belt, Change
Alternator Belt, Change
33-1 Starter Motor
Starter Motor, Change
References to Service Bulletins
Next >
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